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Schneider Electric
Aisin
Sodexo
Fonterra
Trulite Glass & Aluminum Solutions
Cornerstone Building Brands
CommScope
STERIS
ITW
Schneider Electric
Aisin
Sodexo
Fonterra
Trulite Glass & Aluminum Solutions
Cornerstone Building Brands
CommScope
STERIS
ITW
  • 50,000+ Ergonomic assessments performed
  • 6,000+ Ergonomic improvement projects completed
  • 5,000+ Ergonomics trainings completed

ErgoPlus gives you everything you need to run a best-in-class ergonomics program, in one platform.

Explore ergonomics software

All-In-One Ergonomics Software Assess Faster. Fix Sooner. Prevent More.

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Assess risk

Speed up ergonomic assessments with 3D Motion Capture

Speed up your ergonomic risk assessments with computer vision. Simply take a video, upload it into the software, and let the 3DNeuroNet do the hard work of analyzing worker postures.

41.6OF 144
Total 360 Score
HighAnalyzing video…
Driven by Trunk and Lower Back
0204060144
5 of 9 segments elevated
Per segment: force × posture × repetition
LR
Trunk and Lower Back
Force
3/5
Moderate
AUTOAI estimate
90% confidence
Posture
4/4
Very Poor
AUTOPose data
95% confidence
Repetition
5/5
Very High
AUTO4 reps in 7s
50% confidence
Low Back Flexion · Loading pallet
Low back now29°
60°20°0°0123456secPeak 63.6°
Back Kinematics
16%79%
Under 20°20° to 60°Over 60°
Worst Case Back Posture
4: Very Poor – Extreme Deviation

Analyze risk

Use AI to recommend ergonomic control measures

With just a click of the “Analyze” button, our AI generates task descriptions, an overview of ergonomic risk factors, and suggested improvement projects.

AI-Powered Analysis
AnalyzeAI can make mistakes. Check important info.
Analyzed 1 of 1 sub-tasks
Palletizing
Starting analysis
Context
The worker is manually palletizing: lifting medium-sized cardboard boxes from the floor/low positions and placing or stacking them onto a pallet resting on a wheeled pallet truck. The load is a roughly 18-inch corrugated carton handled with both hands at the sides, with additional cartons stacked on the pallet and one carton sitting on the floor beside the pallet. The highest force exertion appears at the initiation of the lift, when the worker grips the box from below waist height with the arms extended in front of the body and the trunk flexed forward.
Ergonomic Risk Factors
Forward trunk flexion: In both frames the worker’s trunk is clearly flexed forward with the shoulders well ahead of the hips while handling boxes at pallet and floor height; the skeleton overlay shows the spine angled sharply from the hips.
Load held away from body: The box is carried and placed with the elbows extended and the load held well in front of the torso rather than close to the body, greatly increasing the moment arm on the lower back and shoulders.
Lifting from below knee height: Boxes are placed on the bottom courses of a pallet that sits only a few inches above the floor, and one carton rests directly on the concrete, forcing lifting origins and destinations far below knuckle height.
Trunk twisting during transfer: In the first frame the shoulders are rotated relative to the hips and the feet are in a wide split stance while the box is swung toward the pallet, indicating trunk twisting during load transfer.
Repetitive manual lifting: The pallet is progressively loaded box after box, and the on-screen risk timeline shows repeated yellow and red bands with peaks up to 71%, indicating a repeating high-demand lifting cycle rather than a one-off lift.
Poor coupling on cartons: The cartons have no handles or cut-outs, so the worker must pinch and grip the smooth box faces from underneath with the fingers, increasing hand force and reducing control.
Possible Improvement ProjectsFrom the Solutions ArchiveCustom projects for this job task3 from the Solutions Archive · 3 AI custom ideas
Self-Levelling Pallet Carousel PositionerSolutions Archive
Reasoning: This directly eliminates the deep trunk flexion seen when placing boxes on the low bottom courses of the pallet and removes the trunk twisting needed to reach the far side, addressing both the forward-bending and twisting risk factors.
EngineeringLift AssistsSelect
Hydraulic Lift TableSolutions Archive
Reasoning: Raising the pallet from floor level to knuckle/waist height removes lifting from below knee height and keeps the box within the power zone, reducing the low-back moment observed during each lift.
EngineeringPallet Lift TablesSelect
Low Profile Lift TableSolutions Archive
Reasoning: The frames show a carton sitting on the concrete floor beside the pallet; a low-profile table lets that carton be staged and raised mechanically instead of being lifted from ground level with a flexed trunk and extended arms.
EngineeringPallet Lift TablesSelect
Hip-Height Carton Feed Lane at Pallet TruckAI custom idea
Install a gravity or powered roller feed lane alongside the pallet truck, set at approximately 30-36 inches, that delivers incoming cartons directly to the worker’s hip height at the edge of the pallet so boxes slide rather than being carried across the wide stance seen in frame one.
Reasoning: Eliminating the carry and swing of the box away from the body reduces the load moment arm and the trunk twisting used to transfer the carton from the floor-level source to the pallet.
Select
Elevating Pallet Jack for Pallet BuildingAI custom idea
Replace the standard manual pallet truck with a walkie straddle stacker or scissor-lift pallet jack whose forks can be elevated, so the pallet being built is raised progressively as each layer is added and always presents the working surface near waist height.
Reasoning: The current pallet sits only a few inches off the floor, driving the deep forward bend visible in the second frame; an elevating pallet jack keeps the build surface in the power zone throughout the entire palletizing cycle.
Added to project boardSelect
Clamp-On Carton Grip HandlesAI custom idea
Add reusable clamp-on carton handles or a two-handed under-box lifting bar with padded grips sized to the cartons being stacked, giving the worker firm handholds at the box corners.
Reasoning: The smooth handle-less cartons force a fingertip pinch grip from underneath; positive handholds cut required grip force, improve control, and let the worker keep the box closer to the torso during the lift and placement.
Select

Control risk

Easily keep track of control measures across your company

Easily track engineering, administrative, and behavioral control measures from idea to completion. Not sure where to start? Use our built-in solutions archive.

WarehousePicker
Idea
Scheduled
Completed
ENGINEERING
Electric Lift Cart
A cart with an electrically powered lifting mechanism. It enables easy adjustment of load heights, minimizing physical strain and improving ergonomics in material handling tasks.
JRView Details
Power Height Adjustable Cart
LTW’s E1 RCT Cart provides for endless ergonomics customization and safety in material handling. With just the touch of a button, the tabletop’s height can be easily raised or lowered.
JRView Details
Storage Rack
Completed on 3/5/26
Purchase and install storage rack
JRView Details
Self-Levelling Pallet Carousel Positioner
Due on 11/13/26Completed on 11/6/26
A rotating platform that automatically adjusts its height to maintain an optimal working level as items are added or removed. It minimizes bending and reaching, reducing the risk of back strain and improving work efficiency.
JRAKDSView Details
Download Report
Schedule
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Post-Improvement Results
Self-Levelling Pallet Carousel Positioner
Completed on 11/6/26 · Warehouse › Picker
Initial 360 Score
41.6OF 144
High
Post-Improvement
14.2OF 144
Low
0204060144
66% risk reduction

Scale solutions

Set goals, focus areas, and easily track progress across your operations

Scale solutions across your organization with enterprise-wide reporting and best practice sharing capabilities.

Goals
All worksites
MonthQuarterYear
Goals by Worksite
Click any goal value to edit it directly. Changes are saved automatically and apply to the current month forward.
WorksiteJob Task AssessmentsImprovement Projects
Indianapolis, IN
Set goal5/mo5
Set goal1/mo1
Columbus, OH
Set goal8/mo8
Set goal2/mo2
Louisville, KY
Set goal4/mo4
Set goal1/mo1
Dayton, OH
Set goal6/mo6
Set goal1/mo1
Fort Wayne, IN
Set goal3/mo3
Set goal1/mo1
Progress by Worksite
October 2026Q4 2026 (Oct-Dec)24 days left85 days left
WorksiteJob Task AssessmentsImprovement Projects
Indianapolis, IN
–
3 / 560%
On TrackOn Track
–
1 / 1100%
On Track
Columbus, OH
–
1 / 813%
BehindBehind
–
0 / 20%
BehindBehind
Louisville, KY
–
4 / 4100%
On Track
–
0 / 10%
BehindBehind
Dayton, OH
–
2 / 633%
On TrackOn Track
–
1 / 1100%
On Track
Fort Wayne, IN
–
1 / 333%
On TrackOn Track
–
1 / 1100%
On Track

Backed by Briotix Health

ErgoPlus is a Briotix Health solution. When you want more than software, our ergonomists work alongside your team.

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Customer success

The truest measure of our performance is the success of our customers

Case study

93% Reduction of OSHA recordables

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Case study

80% Reduction of sprains and strains

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Case study

100% Reduction of MSD-related cases

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What our customers say

“We recently completed 330 consecutive days without a recordable incident — a number nothing short of miraculous. In ten years our Medical Incident Rate has fallen from double digits to less than one.”

John Wittwer, Safety Manager

“Over the last seven years, our medical incident rate has decreased by 80%. Now it’s what they would consider world-class, and I believe the ergonomic initiatives we’ve brought in with ErgoPlus have had the biggest impact on that.”

Shawn Young, Plant Manager

“Our consultant has established a great rapport with our union shop employees. The performance of our consultant has been nothing less than professionalism at its best.”

Tom Doty, Safety Manager

“Our results were historic — the lowest number of recordable injuries in Pelco’s 25-year history. Last year was the first time the top type of injury was not sprain/strain related.”

Layne Soares, Safety Manager, Pelco

“It has been the absolute key issue in the success of our prevention and ergonomics program. For the first time, our employees really believed that someone was trying to help them prevent unnecessary physical fatigue and stress.”

Jim Butz, HR Manager

“Our consultant continues to set the standard for ergonomics professionals and has been key to our injury prevention program — our injuries decreased and continue to remain low.”

Tom Grant, Safety Manager, Schneider Electric

Accelerate your ergonomics program

Assess Faster. Fix Sooner. Prevent More.

Book a personalized demo at a time that works for you.

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Join the safety teams behind 50,000+ ergonomic assessments.

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